Joined: Nov 2009
Posts: 1022
I would start with simple stuff...
11/9/2020 at 12:28 AM
When was the last time you looked at all of the exterior vents? Dryer, bathroom and the kitchen hood... they could be causing the issues, now that you've replaced the furnace. Going off of the same idea as the OP and the others, the new high efficiency furnace is not drying out the house as before or maybe the fan isn't moving enough air where it's needed most. Yes, an exchanger might resolve some of this by pulling out the moisture. However, I would check a few things first... Just in case. The older furnace may have prevented the OP form noticing that the dryer vent isn't doing it job properly. Take a peek to see if it's still hooked up and sealed with the "shinny tape" meant for HVAC lines. Clean the bathroom exhaust grills, throw the range hood screens through the dishwasher, look at the fan blades to see if they are clear of stuff and go outside to see if the flaps open all the way when those fans are running. That process could result in being the cheapest fix. Another problem could be an underpowered furnace fan. Are the bedrooms now feeling warmer in the summer and cooler in the winter or it seems to take a lot more time for the temperature to adjust in rooms with the furthest vents? Perhaps there's not enough air blowing there. If the air isn't moving as much in those rooms, condensation will eventually build up (especially on older windows with poor R value). I have an sixty year-old house with four inch ducts leading to our second floor. Everything was fine with the mid efficient furnace we had before. But when it failed, we went to the high efficient version with a variable blower fan and our windows got condensation and ice throughout the winter. We tried to run the exhaust fans longer and that helped a bit. The "furnace guy" said that the exchanger will help a bit more, but it's still the fact that most new furnaces are not engineered to run through anything less than five inch duct lines. Especially all the way up to a second floor with minimal air returns. Our solution was to install ceiling fans in the upstairs bedrooms and replace the exhaust fans in the bathrooms during their renovations with the highest CFMs that were available. The same was done with the range hood with a unit that was rated well for high volume air movement. Now, there's little moisture on the windows and only when if the blinds are down for an extended period of time. ...And we never had to install an air exchanger. If you do have four inch ducting, another solution could be to install "booster fans" into the ducts leading to the problem areas. I haven't had to do that, but I'm tempted. However if you do, have someone who has the knowledge to insert and wire in those fans.
Just my opinion, I could be wrong.